Cushioning Package for Precision Equipment Using Pulp Injection Molding
Design capability that reliably protects precision equipment.
Project Overview
A precision equipment manufacturer approached us wanting to switch to environmentally friendly packaging material while protecting the product from impact during transport.
Packtoss designed a cushioning tray using pulp injection molding matched to the product shape, proposing a replacement for foam material.
The Customer’s Challenge
- Wanting to switch from polystyrene foam to an environmentally friendly material
- Wanting to reliably protect precision equipment from impact during transport
- Needing a cushioning structure that accommodates multiple product shapes
Packtoss’s Proposal
We designed a pulp injection molding mold matched to the product’s shape, providing firm cushioning where needed. Since it is a paper material, it can be processed as recycled paper after use.
This design led to the following results.
- Significantly reduced environmental impact compared to polystyrene foam
- Suppressed transport damage through a cushioning structure that fits the product shape
- Achieved sustainability through recyclable material
Key Points of This Case
Custom design matched to the product shape
Pulp injection molding makes it possible to achieve a cushioning structure that accommodates even complex shapes.
Balancing environmental consideration with cost efficiency
By switching to a paper material, we simultaneously achieved environmental compliance and optimized packaging costs.
Applications Across Precision Equipment and Home Appliances
This can be applied to cushioning packaging for a wide range of products, including home appliances, precision equipment, and sensors.
*This case study is a reference example introducing our production track record. Actual project photos and detailed data will be added progressively.